Combustion of Gaseous Fuels

Air and flue gas per Nm³ and per kg of fuel gas, flue gas composition, molar mass and GCV/NCV from the volumetric analysis and excess air.

Inputs

Examples: Natural gasCoke oven gasBlast furnace gasProducer gasPure methane, dry air

Fuel gas analysis by volume

Results

Molar mass of the fuel gas24.814kg/kmol
Fuel gas density (normal)1.1071kg/m³
Gross calorific value per Nm³5,754.9kJ/Nm³
Net calorific value per Nm³5,362.4kJ/Nm³
Gross calorific value per kg5,198.3kJ/kg
Net calorific value per kg4,843.7kJ/kg
Stoichiometric oxygen0.24000Nm³/Nm³
Theoretical dry air1.1456Nm³/Nm³
Actual wet air1.4034Nm³/Nm³
Wet flue gas2.2234Nm³/Nm³
Dry flue gas1.9947Nm³/Nm³
Actual wet air1.6256kg/kg
Wet flue gas2.6256kg/kg
Dry flue gas2.4595kg/kg
CO₂ in wet flue gas13.517%
H₂O in wet flue gas10.287%
N₂ in wet flue gas73.461%
Ar in wet flue gas0.57500%
O₂ in wet flue gas2.1588%
SO₂ in wet flue gas0%
O₂ in dry flue gas (analyser reading)2.4064%

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Formula

Per mole of each combustible C_cH_hS_sO_o burned to CO₂, H₂O and SO₂:

\(V_{O_2} = \sum_i y_i\left(c_i + \frac{h_i}{4} + s_i - \frac{o_i}{2}\right) - y_{O_2,f} \qquad V_{a,th} = \frac{V_{O_2}}{0.2095} \qquad V_{a} = V_{a,th}(1 + EA) \qquad V_{a,wet} = V_a + \omega\,V_a\frac{M_{air}}{M_{H_2O}}\)

\(V_{CO_2} = \sum_i y_i c_i + y_{CO_2,f} \qquad V_{H_2O} = \sum_i y_i \frac{h_i}{2} + y_{H_2O,f} + \omega V_a \frac{M_{air}}{M_{H_2O}} \qquad V_{SO_2} = \sum_i y_i s_i + y_{SO_2,f} \qquad V_{N_2+Ar} = y_{N_2,f} + 0.7905\,V_a \qquad V_{O_2,x} = 0.2095\,V_a - V_{O_2}\)

\(V_{g,wet} = V_{CO_2} + V_{H_2O} + V_{SO_2} + V_{N_2+Ar} + V_{O_2,x} \qquad V_{g,dry} = V_{g,wet} - V_{H_2O} \qquad m_j = \frac{V_j\,M_j}{M_f}\)

Heating values from the standard molar heats of combustion \(\Delta H_{c,i}\) at 25 °C:

\(M_f = \sum_i y_i M_i \qquad \rho_f = \frac{M_f}{V_m} \qquad GCV_v = \frac{\sum_i y_i\,\Delta H_{c,i}}{V_m} \qquad NCV_v = GCV_v - \frac{\sum_i y_i\,\tfrac{h_i}{2}\,h_{fg,25}\,M_{H_2O}}{V_m} \qquad GCV = \frac{GCV_v}{\rho_f}\)

Variables

Symbol Meaning SI unit
\(y_{CH_4}\), \(y_{C_2H_6}\), \(y_{C_3H_8}\), \(y_{C_4H_{10}}\), \(y_{C_5H_{12}}\), \(y_{C_2H_4}\), \(y_{C_3H_6}\), \(y_{C_6H_6}\), \(y_{H_2}\), \(y_{CO}\), \(y_{H_2S}\) combustible species, volume fractions of the fuel gas –
\(y_{H_2O}\), \(y_{CO_2}\), \(y_{N_2}\), \(y_{O_2}\), \(y_{SO_2}\) inert and oxygen species of the fuel gas (as inputs) –
\(c_i\), \(h_i\), \(s_i\), \(o_i\) atoms of C, H, S, O in species i –
\(EA\) excess air fraction –
\(\omega\) humidity of combustion air, kg water per kg dry air kg/kg
\(M_f\) molar mass of the fuel gas kg/kmol
\(\rho_f\) fuel gas density at 0 °C and 101.325 kPa kg/Nm³
\(GCV_v\), \(NCV_v\) gross and net calorific value per normal cubic metre J/Nm³
\(GCV\), \(NCV\) gross and net calorific value per kilogram J/kg
\(V_{O_2}\) stoichiometric oxygen per Nm³ fuel Nm³/Nm³
\(V_{a,th}\), \(V_{a,wet}\) theoretical dry air and actual wet air per Nm³ fuel Nm³/Nm³
\(V_{g,wet}\), \(V_{g,dry}\) wet and dry flue gas per Nm³ fuel Nm³/Nm³
\(m_{a,wet}\), \(m_{g,wet}\), \(m_{g,dry}\) the same per kg of fuel kg/kg
\(y_{CO_2}\), \(y_{H_2O}\), \(y_{N_2}\), \(y_{Ar}\), \(y_{O_2}\), \(y_{SO_2}\) wet flue gas composition by volume (as outputs) –
\(y_{O_2,dry}\) oxygen in dry flue gas, as an analyser reads it –
\(V_m\) molar volume at normal conditions, 22.414 Nm³/kmol
\(h_{fg,25}\) latent heat of water at 25 °C (IF97) J/kg

Method and standards

Volumetric stoichiometry at normal conditions with PTC 4 air (20.95 % O₂, 79.05 % atmospheric nitrogen, carried as N₂ + Ar + CO₂). Heating values are built from the standard molar enthalpies of combustion of each species at 25 °C (NIST Chemistry WebBook) divided by the ideal-gas molar volume, so the GCV of methane is 890.6 kJ/mol ÷ 22.414 L/mol = 39.73 MJ/Nm³. The net value subtracts the IF97 latent heat of the water formed. Mass-basis results divide by the fuel gas molar mass.

Assumptions and limits

  • Ideal gas: volume fraction equals mole fraction; real-gas corrections (about 1–2 % for propane and butane at normal conditions) are not applied.
  • Complete combustion; H₂S goes entirely to SO₂.
  • Benzene is taken as vapour; hydrocarbons heavier than pentane are not listed and should be lumped into pentane by carbon content.

References

  • ASME PTC 4-2013 (air composition)
  • NIST Chemistry WebBook (standard enthalpies of combustion at 25 °C)
  • ideal gas at 0 °C and 101.325 kPa

Questions and answers

What is a normal cubic metre?

Gas volume referred to 0 °C and 101.325 kPa, treated as an ideal gas (22.414 m³ per kmol). Suppliers sometimes quote standard cubic metres at 15 °C, which are 5.5 % larger; convert before entering.

Why is the GCV per Nm³ of ethane almost twice that of methane?

Heating value per mole scales with the carbon and hydrogen atoms burned: ethane releases 1 561 kJ/mol against 891 kJ/mol for methane, and a normal cubic metre holds the same number of moles of either.

How does this handle inerts in the fuel gas?

CO₂, N₂ and water vapour in the fuel pass straight into the flue gas, lower the heating value per Nm³ and increase the flue gas per unit of heat. Oxygen in the fuel reduces the air needed.

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