Boiler Efficiency, Gaseous Fuels (ASME PTC 4)

Indirect-method efficiency of a gas-fired boiler from the fuel gas analysis, excess air, stack and air temperatures: PTC 4 losses and credits on GCV and NCV.

Inputs

Examples: Natural gasCoke oven gasBlast furnace gas

Fuel gas analysis by volume

Operating data

Losses entered directly

Fraction of fuel input; ABMA curve or measured.

Results

Gross calorific value per Nm³39,686kJ/Nm³
Gross calorific value used52,882kJ/kg
Net calorific value47,696kJ/kg
Dry gas loss3.0666%
Water from hydrogen in fuel10.526%
Moisture in fuel0%
Moisture in air0.079287%
Unburned CO0.014168%
Surface radiation and convection1.00000%
Unaccounted0.50000%
Total losses15.186%
Credit: entering dry air above 25 °C0.17160%
Credit: moisture in entering air0.004140%
Total credits0.17574%
Fuel efficiency, gross (HHV) basis84.989%
Efficiency, net (LHV) basis94.230%

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Formula

Losses per kg fuel gas, divided by the gross calorific value:

\(L_{dg} = m_{g,dry}\left[h_{g}(T_g) - h_{g}(T_{ref})\right] \qquad L_{H} = m_{H_2O,H}\left[h_v(T_g) - h_f(T_{ref})\right] \qquad L_{M} = m_{H_2O,f}\left[h_v(T_g) - h_f(T_{ref})\right]\)

\(L_{\omega} = \omega\,m_a\left[h_v(T_g) - h_v(T_{ref})\right] \qquad L_{CO} = y_{CO}\,\frac{m_{g,dry}}{M_{g,dry}}\,M_{CO}\,\Delta h_{CO}\)

\(B_{a} = m_a\left[h_{air}(T_a) - h_{air}(T_{ref})\right] \qquad B_{\omega} = \omega\,m_a\left[h_v(T_a) - h_v(T_{ref})\right] \qquad \eta_{GCV} = 1 - \frac{\sum L}{GCV} + \frac{\sum B}{GCV} \qquad \eta_{NCV} = \eta_{GCV}\,\frac{GCV}{NCV}\)

Variables

Symbol Meaning SI unit
\(y_{CH_4}\), \(y_{C_2H_6}\), \(y_{C_3H_8}\), \(y_{C_4H_{10}}\), \(y_{C_5H_{12}}\), \(y_{C_2H_4}\), \(y_{C_3H_6}\), \(y_{C_6H_6}\), \(y_{H_2}\), \(y_{CO}\), \(y_{H_2S}\), \(y_{H_2O}\), \(y_{CO_2}\), \(y_{N_2}\), \(y_{O_2}\), \(y_{SO_2}\) fuel gas analysis by volume; \(y_{CO}\) also names the CO reading in dry flue gas under operating data –
\(EA\) excess air fraction –
\(\omega\) air humidity, kg water per kg dry air kg/kg
\(T_a\), \(T_g\) entering air and leaving flue gas temperatures K
\(T_{ref}\) reference temperature, 298.15 K K
\(m_a\), \(m_{g,dry}\) actual dry air and dry flue gas per kg fuel kg/kg
\(m_{H_2O,H}\), \(m_{H_2O,f}\) water formed from hydrogen and water vapour carried in the fuel gas, per kg fuel kg/kg
\(M_{g,dry}\), \(M_{CO}\) molar mass of dry flue gas and of CO kg/kmol
\(h_g\), \(h_{air}\), \(h_v\), \(h_f\) enthalpies of dry flue gas, air, water vapour (IF97, 1 psia) and liquid water at 25 °C J/kg
\(\Delta h_{CO}\) heat of burning CO to CO₂, 23.63 MJ/kg J/kg
\(GCV_v\) gross calorific value per normal cubic metre J/Nm³
\(GCV\), \(NCV\) gross and net calorific value per kg J/kg
\(L_{dg}\), \(L_{H}\), \(L_{M}\), \(L_{\omega}\), \(L_{CO}\), \(L_{rc}\), \(L_{un}\) losses: dry gas, water from hydrogen, fuel moisture, air moisture, CO, radiation and convection, unaccounted –
\(\sum L\), \(\sum B\), \(B_{a}\), \(B_{\omega}\) total losses, total credits, dry air credit, air moisture credit –
\(\eta_{GCV}\), \(\eta_{NCV}\) efficiency on the gross and the net basis –

Method and standards

ASME PTC 4-2013 energy balance method (owner decision 2026-11-09) applied to the mass-basis combustion balance of the gaseous combustion calculator. The heating value is built from the standard molar heats of combustion of the species (NIST) so that fuel, air and losses are consistent; gas enthalpies are integrated from Shomate heat capacities of the actual flue gas; water vapour from IF97 at 1 psia.

Assumptions and limits

  • No residue, no unburned carbon; incomplete combustion appears only as CO.
  • Flue gas temperature above about 39 °C and above the entering air temperature.
  • Fuel sensible heat is not credited.

References

  • ASME PTC 4-2013 Fired Steam Generators §5.14 and §5.15
  • NIST Chemistry WebBook (heats of combustion)

Questions and answers

Why is a gas boiler's gross efficiency so much lower than its net efficiency?

Methane makes 2.25 kg of water per kg of fuel. Its latent heat is about 10 % of the gross calorific value and leaves with the flue gas unless the boiler condenses, so the HHV efficiency is roughly 10 points below the LHV efficiency.

Can I enter the GCV from the gas supplier instead?

This calculator derives it from the analysis, so the heating value and the stoichiometry are consistent. If the supplier's GCV differs by more than 2 %, the analysis is probably out of date; use the current one.

Why is there no unburned carbon loss?

Gaseous fuels leave no residue. Incomplete combustion shows up as CO, which is the loss entered here.

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