Flash Steam from Condensate or Blowdown

Fraction and flow of flash steam released when saturated condensate or boiler blowdown drops to a lower pressure, from IAPWS-IF97 enthalpies.

Inputs

Examples: Blowdown 40 bar to deaerator 2 barTrap 10 bar to atmosphereHP trap 60 bar to 5 bar flash vessel

Pressure of the saturated condensate or blowdown before the valve.
Pressure in the flash vessel or return line.

Results

Flash steam fraction26.470%
Flash steam flow661.74kg/h
Remaining condensate flow1,838.3kg/h
Upstream saturation temperature250.36°C
Flash temperature120.21°C
Upstream liquid enthalpy1,087.4kJ/kg
Liquid enthalpy at flash pressure504.68kJ/kg
Latent heat at flash pressure2,201.6kJ/kg
Heat carried by the flash steam404.68kW
Flash steam volume flow586.13m³/h

Download PDF Link to this result

Log in to save calculations to your dashboard.

Formula

An energy balance across the pressure drop (an isenthalpic throttling to the flash pressure):

\(x = \frac{h_{f1} - h_{f2}}{h_{fg2}} \qquad \dot m_{fs} = x\,\dot m \qquad \dot m_c = (1 - x)\,\dot m \qquad \dot Q_{fs} = \dot m_{fs}\,h_{fg2} \qquad \dot V_{fs} = \dot m_{fs}\,v_{g2}\)

Variables

Symbol Meaning SI unit
\(p_1\) upstream absolute pressure of the saturated liquid Pa
\(p_2\) absolute pressure after the drop (flash vessel) Pa
\(\dot m\) liquid mass flow before the drop kg/s
\(x\) mass fraction flashed to steam –
\(\dot m_{fs}\) flash steam mass flow kg/s
\(\dot m_{c}\) remaining condensate mass flow kg/s
\(T_1\), \(T_2\) saturation temperatures at \(p_1\) and \(p_2\) K
\(h_{f1}\) saturated liquid enthalpy at \(p_1\) J/kg
\(h_{f2}\) saturated liquid enthalpy at \(p_2\) J/kg
\(h_{fg2}\) latent heat of vaporisation at \(p_2\) J/kg
\(\dot Q_{fs}\) latent heat carried by the flash steam W
\(\dot V_{fs}\) volume flow of the flash steam at \(p_2\) m³/s

Method and standards

Enthalpies from FireCAD's IAPWS-IF97 implementation on the saturation line (region 1 liquid, region 2 vapour, region 4 pressure–temperature relation). The throttling is treated as adiabatic with no kinetic energy change, the usual assumption for flash vessels and condensate receivers.

Assumptions and limits

  • Saturated liquid upstream; sub-cooled liquid flashes less.
  • Equilibrium at the flash pressure; real vessels carry over a little liquid.
  • Both pressures absolute and below the critical pressure (220.64 bar).

References

  • IAPWS R7-97(2012) IF97

Questions and answers

Why does condensate flash at all?

Saturated water at 40 bar holds 1 087 kJ/kg. At 2 bar liquid water can hold only 505 kJ/kg, so the surplus 582 kJ/kg evaporates about 26 % of the mass into steam at 2 bar.

What if the condensate is sub-cooled before the valve?

Use the actual liquid enthalpy instead of h_f1. The calculator assumes saturated liquid upstream, which is the case for steam traps and continuous blowdown; sub-cooling reduces the flash fraction.

What is the flash steam worth?

The heat shown as "heat carried by the flash steam" is the latent heat you recover if the flash steam is used, for example in a deaerator. For 2 500 kg/h of 40 bar blowdown to 2 bar it is about 400 kW.

Related calculators

Rejoining the server...

Rejoin failed... trying again in seconds.

Failed to rejoin.
Please retry or reload the page.

The session has been paused by the server.

Failed to resume the session.
Please retry or reload the page.