FireCADCalc

Deaerator Heating Steam Consumption

Heating steam a deaerator needs to bring feedwater to saturation at its operating pressure, from a mass and energy balance with vent loss (IAPWS-IF97).

Inputs

Examples: Process deaerator 0.2 bar g, 50 t/h, water 80 °C, steam 3 bar(a) saturatedPower plant deaerator 6 bar(a), 300 t/h, water 140 °C, extraction 7 bar(a) / 250 °CSmall deaerator 1.3 bar(a), 10 t/h, water 60 °C, steam 4 bar(a) saturated

Deaerator

Absolute; choose a gauge unit to enter, for example, 0.2 bar g.
Saturated steam lost through the vent with the gases; 0 to ignore.

Inlet water

Heating steam

Results

Heating steam flow10,340kg/h
Inlet water flow289,710kg/h
Steam per kg of feedwater3.4467%
Deaerator (saturation) temperature158.83°C
Inlet water enthalpy589.35kJ/kg
Heating steam enthalpy2,954.1kJ/kg
Outlet feedwater enthalpy (saturated liquid)670.50kJ/kg
Vent steam enthalpy (saturated vapour)2,756.1kJ/kg

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Formula

Mass and energy balances on the deaerator, outlet saturated liquid and vent saturated vapour at \(p_d\):

\(\dot m_w + \dot m_s = \dot m_{out} + \dot m_v\)

\(\dot m_w h_w + \dot m_s h_s = \dot m_{out} h_{f,d} + \dot m_v h_{g,d}\)

\(\dot m_s = \frac{\dot m_{out}\,(h_{f,d} - h_w) + \dot m_v\,(h_{g,d} - h_w)}{h_s - h_w}\)

Variables

Symbol Meaning SI unit
\(\dot m_{out}\) deaerated feedwater outlet flow kg/s
\(p_d\) deaerator absolute pressure Pa
\(\dot m_v\) vent steam flow kg/s
\(T_w\) mixed inlet water temperature K
\(p_s\) heating steam absolute pressure Pa
\(\text{state}\) dry saturated, or superheated at \(T_s\) –
\(T_s\) heating steam temperature when superheated K
\(\dot m_s\) heating steam flow kg/s
\(\dot m_w\) inlet water flow kg/s
\(\dot m_s / \dot m_{out}\) steam per kg of feedwater –
\(T_d\) deaerator saturation temperature K
\(h_w\) inlet water enthalpy J/kg
\(h_s\) heating steam enthalpy J/kg
\(h_{f,d}\) saturated liquid enthalpy at \(p_d\) J/kg
\(h_{g,d}\) saturated vapour enthalpy at \(p_d\) J/kg

Method and standards

First-law balance on a direct-contact heater, enthalpies from FireCAD's IAPWS-IF97 implementation. Steam throttled from \(p_s\) to \(p_d\) keeps its enthalpy.

Assumptions and limits

  • No heat loss from the deaerator shell.
  • Inlet streams (condensate, make-up, flash steam returns) are entered as one mixed water stream; add other steam inputs to the heating steam or work them out separately.
  • Outlet water leaves saturated at deaerator pressure.

References

  • IAPWS R7-97(2012) IF97

Questions and answers

How much steam does a deaerator use?

For 50 t/h of feedwater at 0.2 bar g (105.1 °C) from water at 80 °C, with dry saturated steam at 3 bar(a), about 0.614 kg/s (2.2 t/h), or 4.4 % of the outlet flow.

Why include the vent?

The vent releases non-condensable gases with a little steam. That steam leaves as saturated vapour at deaerator pressure and must be supplied too; it is often 0.05–0.1 % of the outlet flow.

What if the inlet water is already hot?

If the mixed inlet is at or above the deaerator saturation temperature, no heating steam is needed and the water flashes instead; the calculator stops with a message.

Related calculators

Free engineering calculators: every page computes in SI and converts to your units. Results are for engineering estimation; verify critical designs against the referenced standards.

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