Excess Air from Flue Gas O₂, CO₂ and CO

Turns dry-basis analyser readings into excess air by the simple O₂ formula and by the ASME PTC 4 nitrogen balance with CO correction.

Inputs

Examples: Natural gas, 3 % O2Coal, 5 % O2High CO, 2.5 % O2

Dry basis, as the analyser reads it.

Results

Excess air, simple O₂ method16.713%
Excess air, PTC 4 nitrogen balance15.054%
Nitrogen in dry flue gas (by difference)86.499%
Air ratio λ = 1 + EA (PTC 4)1.1505

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Formula

Simple oxygen method (complete combustion assumed):

\(EA_{O_2} = \frac{y_{O_2}}{0.2095 - y_{O_2}}\)

ASME PTC 4 nitrogen balance with CO correction:

\(y_{N_2} = 1 - y_{O_2} - y_{CO_2} - y_{CO} \qquad EA_{PTC4} = \frac{y_{O_2} - \tfrac{1}{2} y_{CO}}{\tfrac{0.2095}{0.7905}\, y_{N_2} - \left(y_{O_2} - \tfrac{1}{2} y_{CO}\right)} \qquad \lambda = 1 + EA_{PTC4}\)

Variables

Symbol Meaning SI unit
\(y_{O_2}\) oxygen in dry flue gas, volume fraction –
\(y_{CO_2}\) carbon dioxide in dry flue gas, volume fraction –
\(y_{CO}\) carbon monoxide in dry flue gas, volume fraction (1 ppm = 10⁻⁶) –
\(y_{N_2}\) nitrogen (with argon) in dry flue gas, by difference –
\(EA_{O_2}\) excess air fraction by the simple method –
\(EA_{PTC4}\) excess air fraction by the PTC 4 nitrogen balance –
\(\lambda\) air ratio, actual air over stoichiometric air –

Method and standards

Air is taken as 20.95 % O₂ and 79.05 % atmospheric nitrogen (N₂ + Ar) by volume, as in ASME PTC 4-2013. The nitrogen in the flue gas all came with the air (fuel nitrogen is neglected), so the air supplied is y_N₂ / 0.7905 and the oxygen that came with it is 0.2095/0.7905 · y_N₂. The oxygen left over, after crediting half a mole of O₂ per mole of CO that did not burn, divided by the oxygen consumed gives the excess air.

Assumptions and limits

  • Dry-basis readings; convert wet readings first.
  • Fuel nitrogen is neglected in the balance (it adds to the "air" nitrogen; the error is below 0.5 % EA for coal, nil for gas and oil).
  • Undefined when O₂ reaches 20.95 % or when the readings leave no nitrogen.

References

  • ASME PTC 4-2013 §5.11.4
  • U.S. Standard Atmosphere (20.95 % O₂)

Questions and answers

Why does 3 % O₂ mean about 17 % excess air?

Air is 20.95 % oxygen, so 3 % O₂ left in the dry flue gas means 3/(20.95 − 3) ≈ 0.167 of the stoichiometric air was surplus. Nitrogen dominates the gas, so a small O₂ change is a large excess-air change.

When do the two methods differ?

When CO is significant or the fuel carries much nitrogen or CO₂. The PTC 4 balance credits the oxygen that would have burned the CO and uses the measured nitrogen; the simple formula assumes complete combustion.

Is the reading wet or dry basis?

Most analysers condition the sample and read dry. If yours reads wet, convert first: y_dry = y_wet / (1 − y_H₂O).

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